Yes. At Asian Packaging Industries, we specialize in packaging optimization and redesign services. If you already have a corrugated box but are facing issues such as product damage, excessive packaging costs, poor stacking strength, inefficient storage, or outdated packaging design, our packaging experts can evaluate your current packaging and recommend improvements.
Many businesses continue using the same packaging for years without realizing that a few design changes can significantly reduce costs, improve product protection, enhance branding, and increase logistics efficiency. Our goal is to help customers achieve the best possible packaging performance without unnecessary expenses.
Why Improve an Existing Packaging Design?
Packaging requirements evolve over time. Changes in product design, transportation methods, customer expectations, and logistics can make an existing box less efficient.
A packaging redesign can help:
- Reduce packaging costs
- Improve product protection
- Enhance brand appearance
- Increase stacking strength
- Reduce transportation damage
- Improve warehouse efficiency
- Lower shipping costs
- Support sustainability initiatives
Even small modifications can have a significant impact on operational efficiency.
Our Packaging Evaluation Process
Before recommending improvements, our packaging engineers carefully study your existing packaging.
We evaluate:
- Box Dimensions
- Product Weight
- Product Fragility
- Transportation Method
- Warehouse Storage
- Current Material Specifications
- Printing Requirements
- Customer Feedback
- Packaging Costs
This detailed analysis helps identify opportunities for improvement.
Areas We Can Improve
Box Dimensions
Oversized boxes waste material and increase freight costs.
We optimize:
- Length
- Width
- Height
- Internal Fit
This reduces empty space and improves product stability.
Board Construction
Many products use stronger boards than necessary, increasing costs.
We evaluate whether your packaging requires:
- 3 Ply
- 5 Ply
- 7 Ply
- Double-Wall Construction
The right board construction balances protection and cost.
Flute Profile
Different flute types offer different performance characteristics.
We recommend the most suitable:
- A Flute
- B Flute
- C Flute
- E Flute
- F Flute
- BC Flute
- EB Flute
Selecting the right flute improves cushioning, stacking strength, and print quality.
Paper Specifications
We optimize:
- GSM
- Burst Factor (BF)
- Edge Crush Test (ECT)
- Box Compression Strength (BCT)
Using the correct paper specifications reduces costs while maintaining required performance.
Printing & Branding
We also help improve the visual appeal of your packaging.
Our printing capabilities include:
- Company Logo
- Product Information
- Premium Graphics
- QR Codes
- Barcodes
- Brand Colours
- High-Quality Multi-Colour Printing
Better packaging presentation helps strengthen your brand image.
Protective Packaging
Where additional protection is required, we may recommend:
- Corrugated Partitions
- Die-Cut Inserts
- Honeycomb Paper Boards
- Paper Edge Protectors
- Cushioning Solutions
These additions reduce product movement and transit damage.
Benefits of Packaging Redesign
Customers who optimize their packaging often experience:
- Lower packaging costs
- Reduced product damage
- Better warehouse utilization
- Lower transportation expenses
- Improved customer satisfaction
- Faster packing operations
- Enhanced brand presentation
- More sustainable packaging
Packaging optimization is one of the most effective ways to improve supply chain efficiency.
Industries We Support
Our packaging redesign services are available for:
- Pharmaceutical Industry
- FMCG
- Engineering
- Automobile
- Electronics
- Chemical Industry
- Food Processing
- Agriculture
- Furniture
- Textile
- Consumer Goods
- Export Packaging
Every solution is customized according to the specific needs of the industry and product.
Why Choose Asian Packaging Industries?
At Asian Packaging Industries, we believe that great packaging is constantly evolving. Our experienced packaging engineers combine technical knowledge, practical industry experience, and advanced manufacturing capabilities to help customers improve existing packaging without compromising quality or increasing costs.
With over 45 years of packaging expertise, six advanced manufacturing plants, an annual turnover exceeding ₹100 Crore, 250+ production workforce, 27+ skilled professionals, imported Heidelberg 5-Colour + Coater printing technology, automatic manufacturing lines, and a fully equipped in-house quality testing laboratory, we offer complete packaging evaluation, redesign, and manufacturing services under one roof.
Whether you want to reduce packaging costs, improve product protection, modernize your packaging, or strengthen your brand image, our team is ready to develop a smarter packaging solution that adds value to your business.
Already using corrugated packaging but looking for a better solution? Contact Asian Packaging Industries today for a professional packaging assessment and discover how our experts can improve your existing packaging for better performance, lower costs, and greater customer satisfaction.