Imported Fully Automatic 5-Ply Corrugated Box Plant
5 ply automatic board manufacturing
- Continuous automatic board production
- Consistent flute formation and bonding
- High-volume output for bulk orders
- Uniform board quality across every batch
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World-Class Manufacturing Infrastructure
Our 1,50,000+ sq. ft. integrated manufacturing campus is equipped with imported machinery, advanced printing technology, automated production systems, and dedicated logistics to deliver premium corrugated packaging solutions with precision and reliability.
Manufacturing Campus
Built for Large-Scale Manufacturing
- Aerial factory view
- Production blocks
- Warehouse
- Dispatch area
Manufacturing Technology
Advanced Manufacturing Technology
Imported R.S.4 Rotary Die Cutter
Prints up to 3 colours · die cutter attached for punching · 1800 × 4000 mm
- Precision cutting and creasing
- Large-format capability up to 1800 × 4000 mm
- Three-colour printing in a single pass
- Repeatable tolerances batch after batch
Fully Automatic Folder Gluing Machine
Glues up to 60,000 boxes per day
- Accurate folding
- Strong bonding
- High production speed
Fully Automatic Stitching Machine
Stitches up to 45,000 boxes per day
- Heavy-duty box strength
- Consistent joint quality
- Built for industrial packaging applications
Printing Infrastructure
Precision Printing Solutions
Imported 4-Colour 40" × 56" Offset Printing Machine
- High-resolution printing
- Premium packaging
- Brand consistency
Imported Heidelberg 28" × 40" 2-Colour Offset Printing Machine
- Accurate registration
- Industrial printing
- Reliable colour quality
Manufacturing Process
From kraft reel to finished carton
Eight stages, all under our own roof.
Quality Infrastructure
Precision Testing. Consistent Quality. Reliable Performance.
At Asian Packaging Industries, quality is verified through advanced testing equipment and standardized inspection procedures. Every stage—from incoming raw materials to finished packaging—is monitored to ensure consistency, strength, print quality, and performance.
Quality Testing Infrastructure
Cobb Tester
Purpose
Measures the water absorption capacity of kraft paper and paperboard to ensure moisture resistance and packaging durability.
GSM Testing Machine
Purpose
Measures the grammage (grams per square metre) of paper to verify raw material consistency and compliance with customer specifications.
Precision Weight Scale
Purpose
Accurately measures paper, board, and finished product weight for process control and quality verification.
B4 Cup Viscosity Tester
Purpose
Measures ink viscosity to maintain consistent print quality, colour reproduction, and smooth ink transfer during printing.
Edge Crush Test (ECT) Machine
Purpose
Evaluates the edgewise compressive strength of corrugated board, ensuring stacking strength and structural performance.
Ring Crush Test (RCT) Machine
Purpose
Determines the compression strength of paper used in corrugated board to verify material quality and durability.
Box Compression Strength (BCT) Machine
Purpose
Tests the load-bearing capacity of finished corrugated boxes to ensure safe stacking, storage, and transportation.
Barcode Scanner
Purpose
Supports ERP-based material tracking, production traceability, inventory control, and dispatch accuracy.
Digital Moisture Meter
Purpose
Measures moisture content in paper and corrugated boards to maintain dimensional stability and consistent product quality.
Pantone Colour Matching System
Purpose
Ensures colour accuracy and print consistency by matching customer-approved Pantone shades during production.
Corrugated Box Heater
Purpose
Used during quality evaluation and process verification to assess adhesive bonding performance and board conditioning where applicable.
Bursting Strength (BS) Testing Machine
Purpose
Measures the bursting strength of paper and corrugated board to verify resistance against rupture under pressure and ensure packaging durability.
Warehouse & Inventory
Material in, finished goods out — without the wait
Raw Material StorageFinished Goods StorageOrganized InventoryFast Loading & Unloading
Logistics Network
Reliable Delivery Infrastructure
15 Company-Owned Vehicles
- Safe Transportation
- Scheduled Deliveries
- Timely Dispatch
- Dedicated Logistics Team
Skilled Workforce
People Behind Our Success
Photo Gallery
Inside Asian Packaging Industries
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Want to see the plant for yourself?
Customers are welcome at our Vapi GIDC campus. Tell us when suits and we will arrange a walk-through of corrugation, printing, converting and quality testing.